Crystal growth engineering for dendrite-free Zinc metal plating

Zeng G, Horta S, Sun Q, Khan MD, Ibáñez M, Han Y, Wang S, Li L, Ci L, Tian Y, Cabot A. 2025. Crystal growth engineering for dendrite-free Zinc metal plating. Advanced Materials., e10906.

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Author
Zeng, Guifang; Horta, SharonaISTA; Sun, Qing; Khan, Malik Dilshad; Ibáñez , MariaISTA ; Han, Yuhang; Wang, Shang; Li, Longqiu; Ci, Lijie; Tian, Yanhong; Cabot, Andreu
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Abstract
The practical implementation of aqueous zinc-ion batteries (AZIBs) is limited by uncontrolled zinc (Zn) dendrite growth during anode plating, compromising both safety and cycle life. Typically, Zn plating proceeds via 2D growth along the six equivalent prismatic [1010] directions of the hexagonal close-packed (HCP) Zn lattice, forming hexagonal platelets that promote dendrite formation. Here, an effective electrolyte engineering strategy is presented using rare-earth ions to regulate Zn plating. Combined multiscale experimental analyses and computational modeling reveal that these ions preferentially adsorb onto the prismatic {1010} facets, suppressing lateral epitaxial growth of the basal (0002) planes. This redirects Zn plating toward an apparent screw dislocation-driven growth along the [0001] axis. The resulting growth pathway, together with randomly oriented Zn nucleation, yields dense, uniform, and dendrite-free Zn layers with markedly improved cycling stability and high depth-of-discharge operation, thereby challenging the prevailing assumption that dendrite suppression requires (0002)-oriented growth parallel to the substrate. This work provides new mechanistic insights into Zn plating dynamics and establishes a scalable strategy for stable, dendrite-free Zn anodes in next-generation AZIBs.
Publishing Year
Date Published
2025-09-30
Journal Title
Advanced Materials
Publisher
Wiley
Acknowledgement
M.I. and S.H. acknowledge financial support from ISTA and the Werner Siemens Foundation. Q.S. acknowledges financial support from the European Union's Horizon Europe Research and Innovation Programme under the Marie Skłodowska-Curie Grant Agreement No. 101211154. This work was supported by the Generalitat de Catalunya (Grant No. 2021SGR01581), the National Natural Science Foundation of China (Grant Nos. 52125505 and 52475336), and the Joint Fund of Henan Province Science and Technology R&D Program (Grant No. 235200810097). Part of this research was carried out with support from the Scientific Service Units (SSU) of the Institute of Science and Technology Austria (ISTA), utilizing resources provided by the Electron Microscopy Facility (EMF) and the Nanofabrication Facility (NFF).
Article Number
e10906
ISSN
eISSN
IST-REx-ID

Cite this

Zeng G, Horta S, Sun Q, et al. Crystal growth engineering for dendrite-free Zinc metal plating. Advanced Materials. 2025. doi:10.1002/adma.202510906
Zeng, G., Horta, S., Sun, Q., Khan, M. D., Ibáñez, M., Han, Y., … Cabot, A. (2025). Crystal growth engineering for dendrite-free Zinc metal plating. Advanced Materials. Wiley. https://doi.org/10.1002/adma.202510906
Zeng, Guifang, Sharona Horta, Qing Sun, Malik Dilshad Khan, Maria Ibáñez, Yuhang Han, Shang Wang, et al. “Crystal Growth Engineering for Dendrite-Free Zinc Metal Plating.” Advanced Materials. Wiley, 2025. https://doi.org/10.1002/adma.202510906.
G. Zeng et al., “Crystal growth engineering for dendrite-free Zinc metal plating,” Advanced Materials. Wiley, 2025.
Zeng G, Horta S, Sun Q, Khan MD, Ibáñez M, Han Y, Wang S, Li L, Ci L, Tian Y, Cabot A. 2025. Crystal growth engineering for dendrite-free Zinc metal plating. Advanced Materials., e10906.
Zeng, Guifang, et al. “Crystal Growth Engineering for Dendrite-Free Zinc Metal Plating.” Advanced Materials, e10906, Wiley, 2025, doi:10.1002/adma.202510906.
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